Inside the BabyGearWorks Production Process

A practical look at how stroller frames, fabrics, assembly, inspection and packing move through production. Nothing here is a stock photograph.

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Six stations, one roof

Incoming material store, with the fabric and tube racking

01 · Tube processing

CNC cutting and bending of aluminium and steel tube. Wall thickness is checked per batch, because the fold hinge is where a frame fails first.

Sewing floor, with stroller assembly on the right

03 · Cutting & sewing

Automatic cutting beds and a sewing line. Fabric arrives with its REACH declaration and is logged against the production lot.

Packing bay, cartons palletised for container loading

06 · Inspection & loading

AQL 2.5 / 4.0 pre-shipment inspection with a photo report, then supervised container loading. You see the report before the seal goes on.

02 · Welding & coating

Jig welding for repeatable geometry, then powder coating. Salt-spray tested for coastal and humid markets; the hours held are on the test report.

04 · Assembly

Balanced assembly lines with torque-controlled tools. Every unit gets a date and batch code stamped on the frame before it leaves.

05 · In-house laboratory

Rolling road, incline brake rig, stability table and harness pull bench. We fail our own samples here before an accredited lab ever sees them.

Photography for these three stations is being shot. A live video walk-through of any station is available on request.

Open to whichever scheme your buyer runs on

We hold the certifications below and will host your own audit or a third-party one at any time. If your customer requires a scheme we do not yet hold, tell us early — most take a few months to complete.

Request certificates

Tell us which schemes your customer requires and we will send the certificates we actually hold, with their numbers and validity dates.

Only list a certification you can produce a valid certificate for. European buyers verify these, and a lapsed or borrowed certificate ends the conversation.
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